Home Up Search                 

See 20 YouTube Video's About MIG Shielding Gas Control & Other Info

1) WELDERS RAP-On Gas   2) Science of MIG Gas Flow Control

MIG Welders Waste About 80% of the Shielding Gas Used- SEE WHY

Up Purchase Gas Saver TIP of the MONTH Improve Quality How GSS Works About Company Weld Safely PRODUCT INDEX Payback Estimates Production Results Flow Rate Limiter Orifice Flow Control Training Purchase Lean Manufacturing Go Green Weld School Video Overview Sales Literature Other Weld Info More GSS Info Services Overview Car Buffs Specials Contact Us Site Index

 

Wire Solutions

The "WIRE" itself may be the source of feeding problems.

These are some of the possible PROBLEMS and our DRY WIPETM and

MUD FLAPTM SOLUTIONS

 

Problem

Solution

Item/ Photo
Wire gets dirt, metal grinding dust, gouging particles etc on the surface.  This carries into the  Torch wire liner causing high friction and clogging. Our MUD FLAPTM is a simple inexpensive solution.  It's shown on the left covering a wire spool.  It also works with coils.  Click on Photo to see how to install.

"Grinding Dust," etc Continued

 The MUD FLAP can be used even with feeders where the spool or coil is positioned at a 15 degree angle as shown on photo on right.
Wire is not aligned with feed roll or feed roll tension to high.  Flakes of copper appearing material are under the feed rolls. If the proper alignment and tension are set but flakes of copper appearing material are still present, see the Mystery of Magnetic Copper by Click
Wire is "Dirty or has Copper Flakes" when taken out of the box. The wire may have excess "Wire Drawing Lubricant" left from the manufacturing process.  See  "Wire Dirt Test," Click
"Dirty Wire" is causing the Torch wire liner to clog quickly. Our DRY WIPETM SYSTEM can help clean excess wire drawing lubricant or excess "Feed Aid" from the wire. 

Photo right shows  Dry Wipe Holder being installed by inserting wire through hole in base.

"Dirty Wire"

continued

 DRY WIPE slipped on wire using slit in WIPE.

"Dirty Wire"

continued

 DRY WIPE inserted in HOLDER and put in place against wire inlet.

MUD FLAPTM and DRY WIPESTM are trademarks of JVC Company

 

Purchase MUD FLAPS and/or  DRY WIPES

 

Save over $1000 per year per welder and improve weld starts with Payback measured in weeks!!
* US Patent  # 6,610,957;  "Welding Shielding Gas Saver Device" August 26, 2003,  Patent Pending in other countries.   The "Flow Rate Limiter" device is
 covered by 2008 US patent #7,462,709.  Other site material may be covered under our 2006 US Patents # 7,015,412 or # 7,019,248 .
Questions?   Send E-mail TechSupport@NetWelding.com
Last modified: 09/08/10

Copyright © 1999-2010 WA Technology TM; GSS TM.  All rights reserved.