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  See YouTube Video's About MIG Shielding Gas Control

 

MIG Welders Waste About 80% of the Shielding Gas Used- SEE WHY

 

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Videos Present Key Points Presented in This Website.

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This Video  discusses reasons for MIG shielding  gas waste in a fun modern Welder Rap Video!   It is informative and FUN!

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This Video shows why  the gas surge exisits in MIG welding.  The waste due to gas surge at the weld start can be over 1/2 the gas used!  Visual  pressures in a MIG shielding gas delivery hose are shown

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This Video provides full details and demonstration of why the blast of shielding gas exits a MIG gun nozzle at the weld start, the problems it creates and our Gas Saver System solution.

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This Video provides the same details as those above in 1/2 the length (4 minutes.)  Why the blast of shielding gas exits a MIG gun nozzle at a weld start, the problems it creates and our Gas Saver System solution are covered.

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We receive many questions about what gas flow should be used.  This is covered in detail in our Lean Welding Manufacturing  Learning  Programs.  This video provides an overview and a table showing minimum, typical and maximum flow rates.

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Some fabricators have tried to use orifices mounted at the wire feeder to reduce gas surge.  Welders are often rightfully frustrated with this approach.  This video shows why and the weld starting problems they create .

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High gas pressure has been built  into MIG gas delivery systems since the process was invented. It provides  "Automatic Flow Compensation" to maintain preset flow.  Low pressure surge flow control devices eliminate this key feature .  See details in this video.

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Each MIG welder wastes about 8 Tons of shielding gas each year.  Video defines why and how to cut gas use by ~50%.

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ONE PAGE SUMMARY OF GAS SAVER SYSTEM

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Save over $1000 per year per welder and improve weld starts with Payback measured in weeks!!
* US Patent  # 6,610,957;  "Welding Shielding Gas Saver Device" August 26, 2003,  Patent Pending in other countries.   The "Flow Rate Limiter" device is
 covered by 2008 US patent #7,462,709.  Other site material may be covered under our 2006 US Patents # 7,015,412 or # 7,019,248 .
Questions?   Send E-mail TechSupport@NetWelding.com
Last modified: 08/31/10

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