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Welders Typically Use 4 to 6 Times More MIG Gas Than Needed. SEE PROOF & WHY

Using CO MIG Shielding Gas? Click to See How to Cut Gas Cost in Half While "GOING GREEN!"

Customers Save Millions of $'s in Shielding Gas And Improve Weld Quality - Thousands in UseSEE LIST

 

 

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Only About 13% of the Energy in Gasoline Gets to the Wheels to Power the Car!

Where Does It All Go?

The Following Graphic is the Approximate Distribution of the Energy in Gasoline as Used by a Car in Typical Operation. 

Once it gets to the wheels, how its distributed is up to the way the car is being used.  Typical use is shown.

This picture presents an average usage of the energy in gasoline.  Aerodynamic drag can be a much higher percentage if you travel fast.  It becomes a much bigger factor at speeds above 50 MPH.  Since drag is proportional to the speed squared, 70 mph will create twice the drag as 50 mph! (702 / 502 = 1.96)
What Can You Do To Improve Efficiency? Some Thoughts:
bullet

With 62% of the energy going to wasted heat how can it be recovered?
bulletA turbocharger captures some wasted heat so a smaller, lighter, lower friction engine can be used to produce the same power.
bulletIn 1834 Jean Peltier discovered the fact that a pair of junctions between two different material conductors (1 & 2 in Schematic) with one hotter  than the other would produce electricity!  Over 40 years ago in an Energy Conversion Course my Professor predicted that transistor junctions would make the process far more efficient.  It's what allows the pilot in gas appliances to generate electricity to operate the control!  Perhaps one of you will develop these systems to charge a battery in a Hybrid car!  It is being used to produce electricity in gas fireplaces, water heaters etc to generate the electrical power for the pilot and flame controls.  it's referred to as a thermopile. The principle is also currently used in reverse to make sold state thermoelectric refrigerators. 
bulletBraking adds another 5.5% wasted heat!  Hybrids collect some of that  energy.   How about mounting a 250 amp Chevy Truck alternator (photo left, $299 new) to the driveshaft though an electric clutch that only engages  when the brakes are applied.  That's 3000 Peak Watts or about 4 HP!  That will slow down the car by charging a pair of deep cycle batteries connected in parallel. These could run electric power steering and air-conditioning! 
bulletWe can certainly save most of the 17% waste when idling and coasting by shutting off the engine!  Remember we used electric air-conditioning and power steering and that pair of deep cycle batteries can operate the radio too!

bullet

One Internet report indicates  tests and analysis using an EPA defined driving cycle showed that 10% of the energy goes to friction in various components.  It should be possible to reduce these losses.
bulletCoatings are being used in many racing engines, why not more in conventional motors?
bulletThe use of synthetic high performance lubricants should help.  Quantified data is needed not just marketing hype!
bulletThe Continuously Variable Transmission (CVT)  in our Nissan Murano works great and avoids all gears.  It also keeps the engine at the ideal operating rpm!
bulletComposite materials and ceramics should lower friction considerably.

bullet

Rolling friction uses a great deal of the energy. 
bulletCan tire companies develop lower rolling friction products that still perform?
bulletCan the tire pressure be varied for highway driving where higher pressures reduce rolling friction?

I am confident there are other even better ideas to consider like improving the engine efficiency.  Expect inventors, new engineers and entrepreneurs will tackle these opportunities!

Want Some Ideas on How to Save 20% or More Gasoline?

CLICK

Use Ethanol to Reduce Fossil Fuels?  CLICK

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Have a Welder?   You Can Save a Higher Percentage of MIG Shielding Gas Than You Can Gasoline with Our

Patented Gas Saver System (GSS)!!

You'll Also Improve Weld Starts and Have a Shielding Gas Cylinder Last at Least Twice as Long! 

Note: Our Patented GSS is Not Available in "Stores"

A home shop fabricator in Georgia with a MillerTM 175 amp welder purchased a 50 foot Gas Saver System ( GSSTM ) so he could use a larger cylinder and mount it on the wall of his shop.  He wrote:

"The system works great.  Thanks for the professional service and a great product."   Click To See His Home Shop

 

A Professional Street Rod Builder Had This to Say:

With their standard MIG welder gas delivery hose the peak shielding flow at weld start was measured at 150 CFH. That caused air to be sucked into the gas stream causing poor weld starts.  With the GSS replacing their existing hose, the peak flow surge at the weld start was about 50 CFH.  Total gas use was cut in half.

Kyle Bond, President, quickly saw the improvement achieved in weld start quality as a significant advantage!   Kyle, an excellent automotive painter, was well aware of the effects of gas surge caused by pressure buildup in the delivery hose when stopped.  He has to deal with the visible effects in the air hose lines on the spray gun in his paint booth!  The paint surge is visible and creates defects unless the gun is triggered off the part being painted!  We can’t do that with our MIG gun!

 

MIG Gas Delivery and the Small Block Chevy Evolved in a Similar Way and Time!

 Both had Advances and Setbacks Before

They Were Optimized!

 

Click for a PDF Report on the Similarities

Want Some Ideas on How to Save 20% or More Gasoline?

CLICK

Use Ethanol to Reduce Fossil Fuels  CLICK

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Save over $1000 per year per welder and improve weld starts with Payback measured in weeks!!
( * US Patent  # 6,610,957;  "Welding Shielding Gas Saver Device" August 26, 2003,  Patent Pending in other countries)   Other site material presented may be covered under 2006 issued US Patents # 7,015,412 or # 7,019,248 or may be Patent Pending.
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Last modified: 11/09/08

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