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SETTING MIG SHIELDING GAS FLOW RATES
Find Information About Setting MIG Shielding Gas Flow  Rates, Reducing Waste and Improving Weld Quality. 

See Web Page With Suggested Flow Rate Chart

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See Causes for MIG Gas Usage Being Over 3 Times What Should Be Used.

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The Manager of Welding R&D for the Leading Shielding Gas Producer, Praxair, Says Using Over 50 CFH Gas Flow - "Creates Weld Defects."

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Osborne Reynolds in 1893 Found That  a Clearly Defined Velocity Exists Where Gas Flow Goes From a Smooth Laminar Flow Mode to Chaotic Turbulent Flow.

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In Pipeline Shielding Gas Supply, Pressure Changes Cause Significant Flow Changes.  In Addition, if Flowmeters Are Used, Many Are Calibrated at 25 psi and Pipeline Pressures Are Often 50 psi.  In That Situation a Flow Set at 31 CFH Will Actually Be Flowing 40 CFH- SEE WHY.

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See Ideal Gas Delivery System

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Why Orifices Placed at Wire Feeder to Control Flow Are Often Justifiably Rejected By Welders

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Using an Orifice to Control Flow at Pipeline Drop is "Fine."  Combined with The Gas Saver System Sufficient Extra Gas is Provided at the Weld Start to Purge the Weld Start Area.  Pressure is Maintained to Retain "Automatic Flow Control."

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Gas Control System Must Provide Some Extra Gas at Weld Start

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Pressure  in Flow Control Devices and in Pipelines Must be Over 25 psi to Provide an Important Feature the  Inventors of MIG and TIG and Early Designers of Shielding Gas Control Understood and Used and Some Have Forgotten - "AUTOMATIC FLOW COMPENSATION !"

 
Purchase Flow Rate Limiter

 

Purchase

Gas Saving

Products  

 

 

Purchase Training

Products

Purchase Wire Feeding Aids

   

Purchase Replaceable Orifice Flow Control System

 

 

 

Save over $1000 per year per welder and improve weld starts with Payback measured in weeks!!
* US Patent  # 6,610,957;  "Welding Shielding Gas Saver Device" August 26, 2003,  Patent Pending in other countries.  
 The "Flow Rate Limiter" device is covered by 2008 US patent # 7,462,709.  Other site material may be covered under  Patents # 7,015,412 or # 7,019,248 .
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Last modified: 01/30/12

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